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Perfect Door Joinery With a Router Table Sled

By: Bryan Nelson
A router table is a great tool for producing tight, crisp joints. But routing across the grain of a workpiece can be a problem. This sled makes it easy.

Get the step-by-step plans to build this Router Table Sled from WoodsmithPlans.com.

Whether it’s grooves, tenons, or even using the specialized “stile and rail” bit sets, a router table is usually the right piece of equipment for the job. But routing across the grain of a workpiece can be a problem. The biggest challenges are preventing tearout and keeping a narrow workpiece square to the bit.

diagram (1)

This sled meets both of these challenges. Right behind the workpiece, you’ll find an MDF backing strip that supports the workpiece to eliminate tearout. Another thing I really like about this sled is the holddown. It’s an amazingly simple clamp that locksthe workpiece firmly in place. This sled is a great addition to any shop.

Published: Sept. 3, 2020
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