A router table handles everything from edge profiles to joinery, but small workpieces can present a challenge. Large openings around the router bit and in the fence can allow a small part to catch or dip during a cut.
Instead of trying to guide the small workpiece directly past the bit, this simple router table sled holds it securely and effectively turns it into a much larger workpiece.
That gives you better control while keeping your hands farther from the router bit.
Capture the Workpiece Between Adjustable Stops
The sled starts with a long base that provides a stable surface for supporting and guiding the workpiece.
The small part is captured between two adjustable stops. By repositioning the stops, you can accommodate workpieces of different sizes and orient them for routing either an edge or an end.
Tapered knobs lock the stops in place. They also serve as convenient handles for controlling the sled while keeping your hands away from the cutter.
For a little extra holding power, add sandpaper to the base beneath the workpiece. The abrasive surface helps prevent the part from shifting during the cut.
Clamp the Part to the Sled
A toggle clamp secures the workpiece against the base.
Instead of relying on the clamp's small rubber tip, replace it with a wider wooden foot. The larger surface spreads the clamping pressure over more of the workpiece and provides a firmer grip.
Replacing the upper nut with a star knob makes it quicker to adjust the clamp height when switching between workpieces of different thicknesses.
Better Control for Small Router Table Cuts
With the part captured between the stops and clamped firmly to the base, you control the sled rather than the small workpiece itself.
The larger sled provides a stable surface for guiding the part past the router bit, while the stops and toggle clamp prevent it from moving independently.
It's a simple accessory, but it's particularly useful whenever a workpiece feels too small or awkward to control comfortably at the router table.
Woodsmith Tip: Set Up Before You Rout. With the router off, position the workpiece, adjust the stops, and lock the toggle clamp securely. Check that the sled, clamps, knobs, and your hands will remain clear of the router bit throughout the entire cut before switching on the router.
Make Your Tools Safer and More Versatile
A simple sled can turn an awkward router-table operation into a much more controlled cut. Explore our collection of woodworking jigs and fixtures for the router table, table saw, drill press, bandsaw, workbench, and more — all designed to help you work more accurately and get more from your tools.
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