A good tool tote is one of those projects you can always find a use for. Whether you need portable storage for woodworking tools, DIY supplies, gardening gear, or household essentials, these CNC-cut tool totes combine simple construction with plenty of opportunities for customization.
In Episode 10 of CNC Basecamp, Chris Fitch shows how tab-and-slot joinery and a CNC router make it easy to create five different tote designs from plywood. The parts are quick to machine, straightforward to assemble, and easy to modify to suit whatever you want to carry.
Better yet, you can download the DXF files and plans and make your own version.
Simple Tab & Slot Construction
The key to these CNC tool totes is the tab-and-slot construction. Instead of relying on traditional woodworking joints, the CNC router cuts accurately sized tabs and matching slots directly into the plywood parts.
Once the machining is complete, the pieces fit together almost like a three-dimensional puzzle. The interlocking parts help locate everything during assembly while creating a strong structure once the tote is glued together.
It's a great example of designing a woodworking project around the strengths of a CNC router.
Five Tool Totes from One Basic Idea
One of the best things about this project is that you aren't limited to a single design. Chris explores five different tool tote variations, each based on the same general CNC construction technique.
Change the proportions, dividers, handle, or overall shape and you can adapt the basic design for different jobs. Make one for hand tools in the workshop, another for gardening supplies, or create a smaller version for art and craft materials.
It's also a good CNC project for experimenting with your own designs. Once you understand how the tabs and slots work together, you can start modifying the files to create a tote specifically for the tools or supplies you want to carry.
Customize the Handle
The handle is an easy place to add both personality and comfort.
You can make it from two layers of plywood glued together or use a piece of solid wood. A contrasting hardwood can add a nice visual accent against the plywood body.
Don't stop with the handle itself. The grip can be wrapped with cord or leather, shaped from wood, or made from another material that's comfortable in your hand. A larger grip also helps distribute the weight when you're carrying a tote loaded with tools.
Add Some Color to the Plywood
These tool totes don't need an elaborate finish, but applying a couple coats of clear finish will help keep them looking good as they're put to work.
Clear lacquer is a quick and easy option. It protects the plywood while allowing the layers and grain to remain visible.
For a more distinctive look, try painting the exposed plywood edges. Black creates a strong graphic appearance, while a brighter color can turn a basic shop tote into something much more playful.
One technique is to seal the plywood faces with clear finish before cutting the parts. After machining, apply paint to the exposed edges and wipe away the excess. Once the paint dries, lightly sand away any remaining color on the faces and apply another clear coat.
It's an easy detail that can dramatically change the appearance of a simple plywood project.
A Great Beginner CNC Router Project
If you're looking for an approachable CNC woodworking project, a tool tote is a good place to start.
The shapes are relatively simple, the plywood is easy to machine, and the tab-and-slot construction takes advantage of the CNC router's accuracy. At the same time, the project introduces several useful skills you can apply to future CNC projects.
And when you're finished, you end up with something genuinely useful rather than another practice piece.
Get the Free Tool Tote Plans & DXF Files
Want to make one of the CNC versions shown in the video? You can find more information about CNC Basecamp Episode 10 and download the files you need at the bottom of the page.
Don't own a CNC router? You can still build a version of the project using traditional woodworking tools.
Download the free step-by-step Tab & Slot Tool Tote woodworking plan: https://www.woodsmithplans.com/plan/tab-and-slot-tool-tote/
More CNC Projects from CNC Basecamp
CNC Basecamp explores projects, techniques, materials, and practical tips designed to help you get more from your CNC router. From machining plywood and cutting joinery to 3D carving and even working with metal, there's plenty more to explore.
See all CNC Basecamp episodes: https://www.woodsmith.com/cnc-basecamp/
