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2 Woodworking Shop Tips: DIY Chisel Rasp & Table Saw Tool Storage

By: Erich Lage
Fit a narrow opening with a custom sandpaper-covered chisel, and keep your push stick or hand broom close to the table saw. These two Woodsmith reader tips offer inexpensive solutions to common shop frustrations.

Sometimes the best solution to a woodworking problem is finding a new use for a familiar tool. A chisel can become a custom sanding tool for a hard-to-reach opening, while a magnetic coat hook can provide convenient storage right on your table saw.

In this collection of Woodsmith Quick Tips, two readers share simple ideas that take only a few minutes to put to work.

1. Make a Custom Chisel Rasp for Sanding Tight Spaces

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Sanding or adjusting the fit of a narrow opening can be frustrating when a conventional sanding block or rasp is too large to reach inside. A chisel may fit the space, but its cutting edge isn't always the right tool for making small, controlled adjustments.

When I run into this problem, I make a custom sanding tool using a chisel that fits the opening.

I apply a piece of adhesive-backed sandpaper to the flat surface of the chisel blade. The chisel provides a rigid backing, allowing me to sand a specific area without the abrasive bending or rounding over the surrounding edges.

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By changing the grit of sandpaper, I can control how quickly the tool removes material. A coarser grit works for making a larger adjustment, while a finer grit lets me refine the fit.

It's a handy technique for one-of-a-kind situations where a standard sanding tool won't quite do the job.

Woodsmith Tip: Use a chisel that fits the opening without forcing it, and keep the abrasive away from the cutting edge when possible. Clean off any adhesive residue before returning the chisel to normal use.

Shop tip submitted by John Doyle, Ankeny, Iowa.

2. Store Table Saw Accessories with a Magnetic Coat Hook

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A push stick or hand broom is most useful when it's right where you need it. But these small accessories have a habit of ending up on the opposite side of the shop.

Robert Patterson of Wisconsin Rapids, Wisconsin, found a convenient storage solution at his local home center: a magnetic coat hook.

He attaches the hook to the metal side of his table saw cabinet, creating an easy-to-reach spot for frequently used accessories.

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The magnetic base means there's no need to drill mounting holes, and the hook can be repositioned whenever he wants to change the layout.

It's a simple way to keep table saw accessories organized without taking up valuable bench space.

Woodsmith Tip: Choose a magnet strong enough to hold the accessory securely. Position the hook away from moving parts, controls, and areas where it could interfere with your stance or workpiece. Never reach for an accessory while a cut is in progress.

Shop tip submitted by Robert Patterson, Wisconsin Rapids, Wisconsin.

Small Shop Improvements That Come in Handy

These two reader-submitted tips show how easy it can be to adapt familiar tools to a new task. Adhesive-backed sandpaper turns a chisel into a rigid sanding tool for tight spaces, while a magnetic coat hook keeps table saw accessories within reach.

Neither requires an elaborate jig or a major investment—just a practical solution to an everyday woodworking problem.

Published: Feb. 10, 2022
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