Stackable Shop Stools: Versatile Workshop Supports
I'm always looking for ways to make better use of the space in my workshop. And when a shop accessory can handle several jobs without taking up much room, that's even better.
These stackable plywood shop stools are a perfect example. Their heavy-duty construction makes them sturdy enough for everyday shop tasks, while the clever design allows two stools to nest together to create a taller support.
Used individually, they make handy assembly supports. Stack two together, and they can serve as outfeed support for the table saw. There's even a built-in tray for keeping small tools and hardware close at hand.
One Shop Stool, Several Uses
What I like most about these stools is their versatility.
A single stool provides a stable support for assembly work, finishing, or other shop tasks. Use a pair when you need to support longer workpieces.
Stack two stools together, and the combined height works well as outfeed support at my table saw.
The lower tray is another useful feature. It provides a convenient place to keep small tools, fasteners, and hardware while you're working.
I've found these stools so handy that I built two pairs. When they're not in use, they stack neatly and tuck into a corner.
How to Build the Stackable Shop Stools
The stools are made primarily from plywood using straightforward joinery.
Start by making the legs. Most of the parts are assembled with rabbet joints to create a strong, rigid structure.
Next, build two shallow plywood boxes. One forms the top of the stool, while the other is turned over to create the lower storage tray.
Cut a handhold in the top so the stool is easy to pick up and move around the shop.
The Secret to Secure Stacking
The key to the design is how the two stools fit together.
When attaching the top, position it so it extends slightly beyond the legs, as shown in the drawing. This creates the clearance needed for the stools to nest.
The lower tray also needs to be positioned carefully. It should be high enough that the legs of the upper stool rest firmly on the legs of the lower stool when stacked.
Before fastening everything permanently, dry-fit the parts and check that the stools stack securely without rocking.
When using the stacked stools for table saw outfeed support, make sure the assembly is stable and the support surface is level with the saw table. The workpiece should slide onto the support smoothly without catching or lifting off the saw.
A Space-Saving Upgrade for Your Workshop
These shop-made stools are a simple way to get more functionality from a small amount of workshop space.
They're sturdy, easy to move, and useful for everything from assembly work to supporting long boards at the table saw.
And when the work is finished, they stack together for compact storage.
It's the kind of practical shop accessory you'll find yourself reaching for again and again.
More Ways to Support Long Workpieces
Proper support makes all the difference when crosscutting or ripping long stock. A few simple accessories can help you keep workpieces stable and under control throughout the cut.
Check out Cutting Long Boards on a Table Saw: Crosscutting, Ripping & Support for practical techniques and another shop-made outfeed support that clamps to a sawhorse.
SEE THE TABLE SAW SUPPORT TIPS → Cutting Long Boards on the Table Saw
